
#TAGS
#ElectronicsDesignEngineering
#Controls&AutomationEngineering
#MechatronicsEngineering


Imran Naeem
G.M Engineering & R&D
Mechatronics Engineering
Electronics Design Engineering
Controls & Automation Engineering
Free Lancer Design Engineering & Consultancy
Phone:
Email: electronics.design.eng@gmail.com
Skills. Embedded Developer , 32bit MCUs , Color TFTs , Communication Protocols , Modbus , WiFi , TCP/IP ,CAT M5X, BlueTooth , Modbus , I2C , SPI , Serial . Multi-layer PCB designing , Firmware coding , MDK ARM , C++ , Complete Product R&D and development , Visual Studio , 3D Modeling in 3Ds Max ,
SCADA Development in Visual Studio , SCHNEIDER's Citect and GE iFix.
Woodward Controls. Easygen , Micronet , 505 , peak150 Turbine Controls , 2301D , Atlas-II , GAP , 721 , 723 etc

If I said , " The given assignment is for 1 week "
RESPECT my 25 Years of experience in which I learnt ..
" HOW to do this job in 1 week "
EDUCATION




Masters in Electronics Technology.
Institute of Information & Communication Technology
University of Sindh, Jamshoro, Pakistan.
(Year 95 - 99 - First Class)


EMBA ( Executive MBA ) In Marketing
Department of Business Administration
University of East, Hyderabad - Pakistan.
(Year 99 (Evening Session) - First Class )
GE- iFix
SCHNEIDER Citect
Woodward Controls
Basic Offshore Safety Courses
BOSIET
Safety Induction Courses for Offshore




PREVIOUS EMPLOYER BROUCHER

#TAGS
#synchronous
#motor generator
LATEST DEVELOPMENTS
SYNCHRONOUS POWER SOURCE
3.7MW , 11kV , 750RPM

100% developed by me

Commissioned:
APRIL 2023
The system philosophy is ..
Electrical energy is converted into mechanical energy then again mechanical energy converted into electrical energy , resulting clean and stable electricity to the sensitive textile plants.
WATCH VIDEO
ON YOUTUBE
SYNCHRONOUS POWER SOURCE
1.52 MW , 11kV , 700 RPM
100% developed by me

AWAITING
DELIVERY
SYNCHRONOUS POWER SOURCE
3.5 MW , 11kV , 600 RPM
under development by me

#TAGS
#embeddeddevelopper
#controlsystemdevelopment
#multilayerpcbdevelopment
EMBEDDED & SPECIAL DEVELOPMENTS

HMI DESIGN

Universal HMI Design across Google Nexus 7.0 inch TFT , 1280x800 resolution.
Modbus Master RTU interface with any Modbus enabled control.
Arm® Cortex®-M4 & M7 , 32-bit dual core 480MHz .
STM CubeIDE & TouchGFX.
Its is programmed as Gas Generator HMI.
It can be connected with Woodward's MicroNet as well.
I have a lot of experience with Woodward Controls since I remain Field Service Engineer of Turner ECS and did projects in Saudi Arabia.
My HMI can be customized with any brand of controllers with full operation control of machine..
I can utilize large TFT with my same hardware.


Universal HMI Design across Samsung Tab3 10.1inch TFT , 1280x800 resolution.

WATCH VIDEO
ON YOUTUBE
SMART MCC SYSTEM
Based on ARM Cortex M4 (STM32F429 (32-bit)) , 5" 800x480 TFT , RS485, CAN Interfaces.
Download Technical doc.
ADD-ON I/O CARDS
with Flexible options







CUSTOMIZED SOLUTION FOR SERIOUS TROUBLES WITH SYNCHRONIZING PROJECTS

GATRON INDUSTRIES - HUB
DIGITAL INPUTS TO 4-20mA OUTPUT
PROBLEM & SOLUTION
Sudden Loss in Communication between power management (synchronizing) modules , resulting total plant blackout and very expansive production losses.
Developed interface cards on urgent basis for Governor controls signals to be shifted from Direct analog to Digital to Analog .
Installed on 7 machines including Gas Turbine and the problem is solved with no more blackouts & production losses.

FEB - 2021




STEAM TURBINE GENERATORS EXCITATION SYSTEMS

.jpg)
AL-NOOR SUGAR MILLS
20 MW STEAM TURBINE GENERATOR AVR

2009 - 2010
.jpg)
FATIMA FURTILIZER COMPANY
7 MW STEAM TURBINE GENERATOR AVR

SYSVIEW 5 - Modbus Master HMI
Based on ARM Cortex M3 (LPC1769 Processor) , 5" 800x480 TFT , RS485 , CAN , WiFi (add-on)Interfaces.



MODBUS MASTER OVER WIFI
Modbus Master Tiny HMI based on Nokia E51 LCD. LPC1769 Micro-controller.



CELL PHONES TFTs
I have successfully drive more than 30 Cellphones TFTs.
Nokia , Blackberry , SonyEricson etc.



STM32H7 DEVELOPMENT BOARD
I am able to design any control system with WiFi and Ethernet.

STM32F4 DISCOVERY DEVELOPMENT BOARD
I am able to design any control system with WiFi and Ethernet.


STM32F429 DISCOVERY DEVELOPMENT BOARD


STM SOMS


ComAp's ID-MOBILE I/O CARD

16 CHANNELS SEQUENCER

TFT HACKING BOARD WITH STM32F407




EXPERIMENTAL PLC
32-BIT MICROCONTROLLER
4-ANALOG OUTPUTS
4-ANALOG INPUTS
TX-/RX LEDS FOR CAN & RS485
ADDRESS SWITCH FOR CARD
8-DIGITAL INPUTS
8-DIGITAL OUTPUTS
SKILLS & EXPERTISES

Capable of designing any industrial automation & control system across latest Micros & Color TFTs
Excellent knowledge of latest 32Bit Micros Like STM32Fxxx , LPCxxxx with great utilizing skills in embedded systems.
Designing & Development of Control System across 32-bit MCUs
Microsoft Office - Advanced
SCADA DEVELOPMENTS
GE's iFIX
SCHNEIDER's CITECT
VB.NET (VISUAL STUDIO)
MDK ARM , C / C++ , Visual Studio
English - Fluent
---
COLOR TFTs
Color TFTs , PSP TFTs , 7” TFTs (800x480)
Character & Graphics type LCD Modules
NOKIA Cell Phones COLOR TFTs
Programming of Graphics Modules
Font Composition for any language
Wireless (RF/IR) LCD Terminals
Good Under Standing of ILI9325/26,SSD2119,SSD1289,SSD1963,HX8368,PCF8833, KS107/108 , HD44780 , and other controllers
Good Utilization of TFT modules in commercial projects..
I.T SKILLS
Windows , Word , Excel
CorelDraw , EasyPcb ( PCB designing software)
Hardware Trouble Shootings
web application development (html)
C++ & Assembly Language
Visual Studio
3Ds MAX ( 3D Modeling )
DIGITAL COMMUNICATION
Wireless Data Communication
CUSTOMIZED PROTOCOLSSPI / I2C / CANMODBUS RTUWIFI & B.T ModulesMODBUS Remote Controls
DATA COMM PROTOCOLS
OOK / ASK / FSK / RS232 / 485
Wireless Technology
RF Communication (AM / FM)
Serial Data Communication
Data Packets
Infra-red Communication
Carrier Current Base Communication
RF Remote Controls
IR Remote Controls
Wireless IR / RF Pagers
#TAGS
#refineryscada
#woodwardscadadesign
#woodwardcontrolsupgrade
SCADA DEVELOPMENTS
(OIL & GAS INDUSTRIES)

I did 3 projects like this in 3 refineries
during my job with TURNER-ECS
x 3 Compressors
with x 3 Woodward's Micronet
SCADA: GE's i-Fix
Total 50+ Screens
1000s of IOs & TAGs
100% Done by me
SCADA PROJECT DONE DURING THE EMPLOYMENT OF GOLTENS COMPANY
SCADA PLATEFORM

PROJECT:

HOLCIM CEMENT
LEBANON
Beirut - Tripoli Highway Chekka - LEBANON
BJORGE's
SMART CHEIF SCADA SYSTEM

Bjorge IO System (Modbus)
IMRAN


www.holcim.com.lb
2005
DURATION 2 MONTHS +
SCADA PROJECTS DONE IN PAKISTAN

LUCKY CEMENT- KARACHI
2011

GADOON TEXTILE - SAWABI

LIST OF SOME PROJECTS
I REMAIN INVOLVED
#TAGS
#consultant
#consultancy
#powerprojects
#powerprojectsdesigning
PROJECTS CONSULTANCY (SYNCHRONIZING)
(Color SLDs & Supporting Documents)
PROJECTS WINNING RATE = 100%
AGAR TEXTILE
ALLIED RENTAL
AL-NOOR SUGAR
AMIN TEXTILE
ARTISTIC DENIM
ARTISTIC FABRICS
ARTISTIC MELENIOR
ATTOCK CEMENT
BESTWAY CEMENT
BOC PAKISTAN
COLONY TEXTILE MULTAN
ENGRO FOODS
FEROZE1888 A5
FEROZE1888 HUB
FLYING GROUP
FRIENDS INTERNATIONAL
GADOON TEXTILE
GHANI GLASS
GULAHMED TEXTILE
HAJI ISMAIL TEXTILE
HANIF IDUSTRIES
HILTON PHARMA
HI-TECH PIPES INDUSTRIES
HUFFAZPIPES
IBRAHIM FIBER
IDEAL SPINNING
INDUS DYING
INDUS HOSPITAL
INDUS MOTORS
KRAWKO
KTPS
LAKSON TOBACO KOTRI
LAKSON TOBACO MARDAN

LUCKY CEMENT
LUCKY ENERGY
MARI GAS
MASCO ENERGY
MASTER TEXTILE
NAGINA COTTON
NISHAT MILLS
NISHAT MILLS FEROZWATWAN
NOVATEX
PAKI TEXT KARACHI
PICT KARACHI
PPLKANDHKOT
RENFRO CRESCENT
RYK SUGAR MILLS
SABA POWER
SANA INDUSTRIES
SAPPHIRE TEXTILE 1
SAPPHIRE TEXTILE 2
SAPPHIRE TEXTILE 3
SAPPHIRE TEXTILE 5
SAPPHIRE FIBERS
SAPPHIRE POWER
SAPPHIRE FINISHING
SERENA HOTEL ISB
SORRTY ENTERPRISES
SOORTY SPINNING
SOORTY DENIM
STATE BANK
SPG WARBURTON
SUI PPL
TANVEER COTTON
WASCO ENERGY
WORLD TRADE CENTER ISB
ZAMAN TEXTILE
Download Document
5 METERS IN LENGTH

7 METERS IN LENGTH

7 METERS IN LENGTH

5 METERS IN LENGTH
















The above are not only the top covers of documents , but complete customized technical documents for specific prospective customers.
Some of the above documents were accomplished with color SLDs like displayed in previous section.




















100s of them
NEED SO MANY NIGHTS TO UPLOAD THUMBNAILS FOR ALL OF THEM.
I WILL KEEP UPLOADING.
#TAGS
#dotnetdevelopper
#vbdotnet
DEVELOPMENTS IN VISUAL STUDIO


Woodward's 505 ( Steam Turbine Controller )
Simple Control Panel with MODBUS TCP
( can be used as SCADA application )
Applicable for both Models of 505
I commissioned 8 units of New 505 Contollers in 4 Different refineries
( Saudi - Oman - Cairo )

505 OLD VERSION
#TAGS
IBN-SINA (SABIC) KSA
IBN-ZAHR (SABIC) KSA
SOHAR REFINERY OMAN
EGYPTIAN REFINERY CAIRO
505 NEW VERSION
#technology #woodward #woodward505 #woodward505scada #steamturbines #steamturbine #steamturbinescada #scada #licensefreescada #licensefreescadadesign #designengineering #projectconsultancy #freelancedesignengineer #turnerenginecontrolsolution #vbnetdeveloper #powergenscada #customizedscadadeveloper #powermanagementplanner #powermanagementsystemdeveloper #creativity #softwareengineering #Workfromhome #workingathome #Consultants #modbustcp #modbusrtu #modbusapplication #modbusspecialist #turbogenerator #TurbinePowerPlantAutomation

I am working on improved version , which I will upload soon
Download Executable Application
#TAGS
#cat3512
#catdiesel
POWER MANAGEMENT Training App with CAT 3512 DG SETS
It was designed in 2018 for Junior Engineers training.


Download Executable Application
STEAM TURBINE POWER GENERATION SIMULATOR

Download Executable Application
MICROGRID SIMULATOR

Download Executable Application
ModBus Mater TCP

Download Executable Application
ModBus Mater RTU

Download Executable Application
VIRTUAL WOODWARD HANDHELD PROGRAMMER
ONLY ,, IF YOU FORGOT TO TAKE YOUR HANDHELD
THEN DONT SAY ,, OH SHIT !!!
PING Test Software


Download Now

Download Executable Application
#TAGS
#catm5xsimulator
#CATM5XPROTOCOL
CAT M5X SIMULATOR



M5X / CCM PARAMETER SIMULATOR FOR GE DRIVER


M5X / CCM DRIVER FOR SCADA

ABOVE APPLICATION WAS DESIGNED IN 2018 DURING MY JOB WITH TURNER-ECS
I HAVE AN EXCELLENT KNOWLEDGE OF INTELLUTION/GE DRIVERS FOR SCADA OPC APPLICATIONS
#TAGS
#catdieselSCADA
#CATSCADA

CAT DIESEL GENSETS SCADA

I Commissioned X 4 EasyGen-XT on a RIG ARB1
I complementary designed SCADA Application for their CAT DG Sets
But not given to customer
RIG ARB1

#TAGS
#dia.ne-xt
#turberg
#mwmhmi
#wecshmi
The SCADA Applications which I Designed in VB.NET are license Free and free to run without any expansive SCADA Dongle.
These Applications are directly executable files .EXE
I have developed my own Modbus Master Drivers (TCP & RTU) for my VB.NET Developments which are suitable for small and mid size of License free SCADA application.
So.. Any brand of IPC can be utilized to develop Panel Mounted Customized HMI like JB DI.NE XT , CAT Terberg , Cummins HMI or MWM HMI with Modbus Master (RTU/TCP) Protocols.
#TAGS
ARTOUSTE III B (HELICOPTER ENGINE) CONTROL PANEL
#artouste3b
#artouste3bSCADA


ARTOUSTE III B (HELICOPTER ENGINE)
CONTROL PANEL (FULL HD) WITH WAGO 750 PLC (MODBUS TCP)
DESIGNING FOR MY EMARATI FRIEND FOR HIS SPEED BOAT

.jpg)

#TAGS
#vesselcontrols
#vesselscada
#comap

VESSEL CONTROL SYSTEM
VESSEL SCADA SYSTEM


#TAGS
#mtupowerhousedesign
#powerhousedesign
#lu-veexchangers

3D MODELING IN 3Ds MAX

POWER HOUSE DESIGN



PROPOSED POWERHOUSE DESIGN
#TAGS
#catmtupowerhousedesign
#powerhousedesign

3D MODELING IN 3Ds MAX



#TAGS
#wartsilapowerhousedesign
#powerhousedesign

3D MODELING IN 3Ds MAX


Download 3D pdf

#caterpillarpowerhousedesign
#powerhousedesign

Download 3D pdf
PORTABLE MOTORIZED GENERATOR FOR SYNCHRONIZING PANEL TEST

Download 3D pdf
4-20mA Simulator for Commissioning
4 CH mA measure - 4 CH mA source
10 Digital Inputs - 10 Digital Outputs

Download Manual
Download 3D pdf
WOODWARD SYNCHRONIZING PANEL WITH ATLAS-II AND
BASLER DECS200 AVR

Download 3D pdf
3D MODEL

DISCARDED
#TAGS
#gasvalvedesign
#mechanicaldesignengineering
#mtuatlowgaspressure
#productdevelopment
MECHANICAL DESIGN WORK

AUTOMATIC GAS REGULATION VALVE DESIGN
CONFIGURATION SOFTWARE
MODULATED ( PWM ) VALVE DRIVER SYSTEM
CAN DRIVE ANY TYPE OF VALVE WITH POSITION FEEDBACK AND UPTO 15Amp CURRENT

DESIGNED ACROSS 32-BIT
MICROCONTROLLER



3D MODEL


3D MODEL
July
2021
FINALLY!!
FABRICATED

#TAGS
𝐆𝐀𝐒 𝐑𝐄𝐆𝐔𝐋𝐀𝐓𝐈𝐎𝐍 𝐕𝐀𝐋𝐕𝐄 (𝐔𝐏𝐆𝐑𝐀𝐃𝐄𝐃 𝐕𝐄𝐑𝐒𝐈𝐎𝐍)
Past few years , my mechanical designing skill is also growing which transformed my primary interest (Automation / Embedded Developer) towards Mechatronics Engineering.
Months ago designed the basic version of automatic gas regulation valve with feedback control system .
The valve was installed at Soorty Enterprise on MTU20V4000L32 and 1948kW MTU was running (95% load) on lowest gas pressure of 60mbar without any de-ratings or tripping.
The long lasting problem of MTU Gas generators tripping on low gas pressure is solved ! and its fully automated.
(See video on youtube)
https://lnkd.in/dfdQxV9
But there were some laggings in my 1st gas regulation valve designs so Necessity is the mother of invention !!
Utilizing Bosch Throttle Body with additional couplings for flanges (Fabricated my self on CNC Router) and the NEW VERSION is very near to be tested on Genset.
𝐀𝐇𝐇!!! 𝐖𝐨𝐫𝐤𝐢𝐧𝐠 𝐑𝐄𝐒𝐓𝐋𝐄𝐒𝐒𝐋𝐘
Sometimes sleeping after 3am coz electronics controls with 32-bit Microcontroller has a major role in whole system. So improved PCB Designing is also in-progress.
Here is the 3D Model of the 2nd version . I'll upload the actual photos in new post after the installation and successful testing on genset.
The installation is expected next week (Aug 2nd to 3rd week) on a selected site in Karachi .
#MTU20V4000L32 #MTU20V4000L64 #mtugasgenerator #mtuonsiteenergy #mtuonlowgaspressure #gasregulationvalve #technology #designengineering #projectconsultancy #freelancedesignengineer #creativity #softwareengineering #Workfromhome #workingathome #Consultants #gasgenerator #GasgeneratorPlantAutomation #modbustcp #modbusrtu #modbusapplication #modbusspecialist #vbnetdeveloper

VIDEOS OF GAS THROTTLE VALVE FABRICATION ON CNC
100% DONE BY MY OWN HANDS
I CAN DEVELOP COMPLEX MECHANICAL STRUCTURES
FIRST 3D MODELING - THEN FABCRICATION ON CNC ROUTER

NOW MASS PRODUCTION


3D MODEL



3D MODEL


3D MODEL

COMPLETE GAS STREAT AFTER INSTALLATION OF LOW GAS PRESSURE SYSTEM
#TAGS
#aircircuitbreaker
AIR CIRCUIT BREAKER DESIGN
( under designing )
3D MODELED IN 3Ds MAX


3D MODEL
3D MODEL

3D MODEL
#TAGS
#modulatedcontrolvalve
MODULATED CONTROL VALVE DESIGN
3D MODELED IN 3Ds MAX


3D MODEL
3D MODEL

3D MODEL
#TAGS
#hydraulicpunchmachine
HYDRAULIC PUNCH MACHINE DESIGN
( under fabrication )
3D MODELED IN 3Ds MAX


3D MODEL
3D MODEL (initial design)

3D MODEL
#TAGS
#gasregulationvalve
#gasregulationvalvedesign
GAS REGULATION VALVE
( under fabrication )
REJECTED






SYNCHRONOUS CONDENSOR

#TAGS
#parametricfurnituredesign
BONUS STUFF ( I mean NON-SENSE Activities )
DESIGNING OF MODERN PARAMETRIC FURNITURE & MORE
OMG
HOW USELESS
AM I !!


( WASTED MY LIFE BEHIND NONSENSE ACTIVITIES )
BAR CHAIRS

ROCKING CHAIRS


BAR CHAIRS




DINNING SET CHAIR
( DXF Vector files generated for CNC )
DECORATIVE STUFF




BEACH CHAIR

THANX 4 WAISTING LITTLE PART OF YOUR LIFE TOO

PARAMETRIC TABLE

Controls Engineer
04-10-2015 till Feb 2020
TURNER ENGINE CONTROLS SOLUTIONS
As authorized Woodward distributor, service repair facility and recognised turbine retrofitter TECS is responsible for the sales and service in the Middle East, United Kingdom, Ireland, Italy, Norway and the Benelux. As many of TECS employees have worked for many years at Woodward, TECS has a wide range of knowledge of the Woodward products and its applications.
Manager Technical & R&D
01-02-2013 till 03-10-2015
Senior Electronics Engineer
02-10-2006 till 31-01-2013
R.A Engineering & Services
A Well reputed company in Pakistan. Specialized in Synchronizing Expertise.

Electronics Technician
11-03-2003 till 17-09-2006
Goltens Dubai
One of the Leading Multi National Company in the world, Offering full range of services in Marine / Offshore / Oilfield / Power Generations etc ...







































































